Worker production counter

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Worker production counter

MEI productivity counting and line incident monitoring system is a set IoT Data Logger Use microcontroller STM32, connection support Digital Input, Encoder, optical sensor, Loadcell and RS485 Modbus RTU to collect real-time production data. The device calculates output, machine run/down time, production cycle and detects problems such as machine stoppage, product jam or sensor signal loss. Data is transmitted to the platform MEI ECO qua Ethernet (LAN), Wi-Fi or 4G LTE use protocol MQTT. Support system Offline Data Logging, send Push Notification, display Dashboard, productivity charts, user permissions and Export Excel report on Web/App.

The MEI productivity counting and line incident monitoring system is the solution IoT developed on the platform STM32, helps collect production data, monitor machine status and real-time productivity statistics. The device supports connecting product counting sensors, encoders, optical sensors, limit switches and signals Digital Input, and can be integrated at the same time RS485 Modbus RTU to collect data from PLC or industrial devices.

Data is transmitted to the platform MEI ECO passed Ethernet (LAN), Wi-Fi or 4G LTE use protocol MQTT, allowing remote monitoring on Web/App. The system statistics output by shift, day, month, calculates productivity, running time, downtime and records the cause of problems.

The device supports configuration of production targets, alarm thresholds and machine downtime. When detecting machine stops, product jams, equipment errors or insufficient output, the system will send Push Notification to Web/App. Additionally, the system integrates Offline Data Logging, automatically synchronize data when the connection is restored, display Dashboard, productivity charts, event history, user permissions and Export Excel report, helping to improve production management efficiency and optimize line operations.

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TECHNICAL SPECIFICATIONS

MEI productivity counting and line incident monitoring system is a set IoT Data Logger Developed on microcontroller platform STM32, specialized for collecting production data, monitoring operating status and analyzing the performance of automatic lines in the factory. Devices that support connection to Optical sensor, Encoder, limit switch, proximity sensor, Loadcell, signal Digital Input/Output and RS485 Modbus RTU, allowing integration with PLCs, inverters, HMIs and other industrial devices.

The STM32 controller performs high-speed signal collection, pulse product counting (Pulse Counter), anti-interference processing, anti-duplicate counting (Debounce), calculations of instantaneous output, output by shift, by day, machine running time (Run Time), machine downtime (Down Time), cycle time (Cycle Time), operating performance and indicators for evaluating line productivity.

Devices that support connection Ethernet (LAN), Wi-Fi or 4G LTE, transmit data to the platform MEI ECO through protocol MQTT, allowing real-time remote monitoring and control on Web/App. Users can configure production plans, target output, shift length, allowable downtime and alarm conditions appropriate to each line.

The system continuously monitors the machine's operating status and automatically detects problems such as: machine stoppage, loss of sensor signal, product jam, motor error, inverter error, failure to achieve output or exceeding cycle time. When an abnormality is detected, the device will record it Alarm Log, determine when the problem arose and send it Push Notification to the Web/App platform for operators to handle promptly.

To ensure data is not lost, the device integrates Offline Data Logging Using Flash/EEPROM, automatically stores all production data when network connection is lost and synchronizes to the server after the connection is restored. Platform MEI ECO Supports real-time Dashboard, productivity charts, shift statistics, incident history, user permissions and Export Excel report, meeting the requirements of digital transformation and production management in modern factories.

Technical specifications are subject to change.
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